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KX500 Original
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91 kx500 engine disassembly and inspection
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Topic: 91 kx500 engine disassembly and inspection (Read 21291 times)
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dave916
Hero Member
Posts: 546
Re: 91 kx500 engine disassembly and inspection
«
Reply #30 on:
August 19, 2015, 05:32:00 AM »
I would be carefull drilling that oil way much bigger as there is very little meat on the outer sides
I Would usually use a dremel to widen the area behind the main bearing and countersink the top
«
Last Edit: August 19, 2015, 05:35:17 AM by dave916
»
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sandblaster
Global Moderator
Hero Member
Posts: 8,271
Re: 91 kx500 engine disassembly and inspection
«
Reply #31 on:
August 19, 2015, 05:35:43 AM »
Your right, 6mm is the max we go.
We have been considering enlarging the outlet as your picture shows as well..
Thanks for sharing.
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The four stroke engine: That's one stroke for producing power and three for wearing the engine out.
sandblaster
Global Moderator
Hero Member
Posts: 8,271
Re: 91 kx500 engine disassembly and inspection
«
Reply #32 on:
August 19, 2015, 01:40:25 PM »
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The four stroke engine: That's one stroke for producing power and three for wearing the engine out.
sandblaster
Global Moderator
Hero Member
Posts: 8,271
Re: 91 kx500 engine disassembly and inspection
«
Reply #33 on:
August 19, 2015, 01:41:41 PM »
Getting closer
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The four stroke engine: That's one stroke for producing power and three for wearing the engine out.
dave916
Hero Member
Posts: 546
Re: 91 kx500 engine disassembly and inspection
«
Reply #34 on:
August 19, 2015, 09:35:38 PM »
Looking good.
Is that a team green top end?
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sandblaster
Global Moderator
Hero Member
Posts: 8,271
Re: 91 kx500 engine disassembly and inspection
«
Reply #35 on:
August 20, 2015, 02:28:46 AM »
Quote from: dave916 on August 19, 2015, 09:35:38 PM
Is that a team green top end?
It was slightly modified when we received it from the customer.
We did the Team Green mods and a couple of Motorrad mods.
Nothing scary
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The four stroke engine: That's one stroke for producing power and three for wearing the engine out.
ecdeyzel
Full Member
Posts: 159
Re: 91 kx500 engine disassembly and inspection
«
Reply #36 on:
August 20, 2015, 02:35:49 AM »
Quote from: sandblaster on August 19, 2015, 01:41:41 PM
Getting closer
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2007 Suzuki DR650SE
1999 Kawasaki KX250 (Rebuild in Progress)
sandblaster
Global Moderator
Hero Member
Posts: 8,271
Re: 91 kx500 engine disassembly and inspection
«
Reply #37 on:
August 20, 2015, 10:48:16 AM »
Done and ready to ship.
I hope the owner gives you all the love and RESPECT you deserve or, you'll break more then his heart
Logged
The four stroke engine: That's one stroke for producing power and three for wearing the engine out.
ecdeyzel
Full Member
Posts: 159
Re: 91 kx500 engine disassembly and inspection
«
Reply #38 on:
August 20, 2015, 06:53:44 PM »
Thats beautiful Sandblaster, well done! Thats going to be one happy customer.
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2007 Suzuki DR650SE
1999 Kawasaki KX250 (Rebuild in Progress)
umberto
Administrator
Hero Member
Posts: 2,488
First Ride 02-02-19
Re: 91 kx500 engine disassembly and inspection
«
Reply #39 on:
August 21, 2015, 03:38:11 AM »
That's got to be like one of your kids leaving the house when they grow up.
Logged
Perhaps I have a dirt bike addiction?
03 KX 250/88 KX 525/2017 KX250F - Goliath
17 KX250F/04 KX250
04 KX 250 - Lunchbox's Bike
05 KX 125/144
sandblaster
Global Moderator
Hero Member
Posts: 8,271
Re: 91 kx500 engine disassembly and inspection
«
Reply #40 on:
August 21, 2015, 04:42:15 AM »
Thanks guys.
I'm sure the owner will be very happy.
Now I have to get started on the next one
Logged
The four stroke engine: That's one stroke for producing power and three for wearing the engine out.
Singletrack
Newbie
Posts: 3
Re: 91 kx500 engine disassembly and inspection
«
Reply #41 on:
August 21, 2015, 06:20:07 AM »
The motor is going to a very good home, mine.
I can't wait for it to show up.
I will say thanks for all the hard work and time you put into it.
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umberto
Administrator
Hero Member
Posts: 2,488
First Ride 02-02-19
Re: 91 kx500 engine disassembly and inspection
«
Reply #42 on:
August 21, 2015, 08:45:30 AM »
I'm a little jealous Singletrack, you're a lucky guy. Sandblaster made that dude look better than a new motor. I'm going to bet it will be fast as heck too. We'll need a ride report of course.
Logged
Perhaps I have a dirt bike addiction?
03 KX 250/88 KX 525/2017 KX250F - Goliath
17 KX250F/04 KX250
04 KX 250 - Lunchbox's Bike
05 KX 125/144
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KX Riders
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Maintenance & Technical
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KX500 Original
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91 kx500 engine disassembly and inspection