Author Topic: 2007 KAWASAKI KX250AF BUILD  (Read 57374 times)

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Offline motopunk

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Re: 2007 KAWASAKI KX250AF BUILD
« Reply #75 on: March 31, 2015, 02:25:05 PM »
i see a little bit progress is coming soon...  8-)
big 2 stroke bikes are weapons for real men, who don´t fear death or devil. ;O)
´83 kx250, ´87 kx250 (with 360 big bore), 87 kx500, ´93 kx500 sfc

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Offline ecdeyzel

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Re: 2007 KAWASAKI KX250AF BUILD
« Reply #76 on: March 31, 2015, 07:05:37 PM »
So clean! :-o This build blows my newb mind.
2007 Suzuki DR650SE
1999 Kawasaki KX250 (Rebuild in Progress)

Offline jBernard

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Re: 2007 KAWASAKI KX250AF BUILD
« Reply #77 on: April 01, 2015, 06:13:14 AM »
Yes, I should have the frame on Wed.
Then I have to finish up a few things and send it to the heat treater..

Thanks goes to Roostius for this!!!
Make sure the material is 6061 and the welder uses 4000 series rod. If you don't put a vent
hole in the right places the frame will blow up like a balloon especially in the cradle area.
Tell the Heat treater to:

1) "Heat treat and age to "T6"
Note to heat treater* Write and tell verbally to call you after heat treat so you can go drop a
motor in the frame to make sure it's straight before final age. This is "VERY" important.

2) "Times and Temps to AMS 2770 only"

3) "Spray Quench only"
If you have any other questions ask and make sure you go over this with the Heat treater and
he understands it if he doesn't find someone else.

So much for this not being rocket science  :-D


i'm still on the fence about heat treating mine, and if its necessary. i now service honda doesnt heat treat their frames, but they are using solid alum in their cradle/yoke. so its more rigid, but they are making the same amount of weld joints, if not more. so theres that deterioration in the HAZ still.

i know after heat treating before annealing its soft and really needs the engine put back in and aligned, else the engine mounts arent going to match up perfect. i thought about doing a engine jig like the CR500 guys have floating around for engine mockup.

i dont know what to do really. the labor involved to HT it and still a chance they can mess it up is making me want to not have it done.
'09 KX500AF - never ending project
'14 KTM 300SX

Offline sandblaster

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Re: 2007 KAWASAKI KX250AF BUILD
« Reply #78 on: April 01, 2015, 02:23:05 PM »
Back from weld...





The four stroke engine: That's one stroke for producing power and three for wearing the engine out.

Offline sandblaster

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Re: 2007 KAWASAKI KX250AF BUILD
« Reply #79 on: April 01, 2015, 02:23:45 PM »






The four stroke engine: That's one stroke for producing power and three for wearing the engine out.

Offline Foxx4Beaver

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Re: 2007 KAWASAKI KX250AF BUILD
« Reply #80 on: April 01, 2015, 02:45:00 PM »
them's there some welds to be proud of! :mrgreen:
Excuse me, ma'am...but you've got extremely nice legs!!!...what time do they open???                                                                                                               https://www.youtube.com/watch?v=n8tCgN3aryQ

Offline sandblaster

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Re: 2007 KAWASAKI KX250AF BUILD
« Reply #81 on: April 01, 2015, 02:53:06 PM »
I was smiling when I saw it  :-D
My welder said that it was so clean it welded like butter.
It took very little time to heat the material even the thicker pieces.
I guess Vapor blasting was a good idea after all  8-)
The four stroke engine: That's one stroke for producing power and three for wearing the engine out.

Offline Foxx4Beaver

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Re: 2007 KAWASAKI KX250AF BUILD
« Reply #82 on: April 01, 2015, 02:59:05 PM »
that "other guy" that does AF's for a living should be taking notes off this thread :-o :-)
Excuse me, ma'am...but you've got extremely nice legs!!!...what time do they open???                                                                                                               https://www.youtube.com/watch?v=n8tCgN3aryQ

Offline sandblaster

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Re: 2007 KAWASAKI KX250AF BUILD
« Reply #83 on: April 01, 2015, 03:02:06 PM »
 :evil:
The four stroke engine: That's one stroke for producing power and three for wearing the engine out.

Offline Mrseyyedy

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Re: 2007 KAWASAKI KX250AF BUILD
« Reply #84 on: April 01, 2015, 05:20:39 PM »
I was smiling when I saw it  :-D
My welder said that it was so clean it welded like butter.
It took very little time to heat the material even the thicker pieces.
I guess Vapor blasting was a good idea after all  8-)


Talked to J today he was super excited about it. I cant wait to come check it out! He also showed me that rear wheel all laced up and purdy, i cant thank you enough for letting him use your resources on my behalf... im in awe i might cry when that bike is all done.

-R

Offline sandblaster

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Re: 2007 KAWASAKI KX250AF BUILD
« Reply #85 on: April 01, 2015, 05:30:52 PM »
No problem.
Jason is a good guy and I don't mind helping him out.
It will be a while before this build reaches it's full potential but it should be fully functional in the next month or so.
Then we will work on the suspension and finally the visuals..
More then anything I want Jason to destroy The Territorial Race Track on it  8-)
The four stroke engine: That's one stroke for producing power and three for wearing the engine out.

Offline umberto

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Re: 2007 KAWASAKI KX250AF BUILD
« Reply #86 on: April 01, 2015, 11:58:34 PM »
Wow, that is so well done!  It looks so beefy too.  In fact, it looks as good or better than a lot of the "professional" jobs I've seen.  My hats off to you sir. 

Perhaps I have a dirt bike addiction?

03 KX 250/88 KX 525/2017 KX250F - Goliath
17 KX250F/04 KX250
04 KX 250 - Lunchbox's Bike
05 KX 125/144

Offline motopunk

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Re: 2007 KAWASAKI KX250AF BUILD
« Reply #87 on: April 02, 2015, 03:16:56 AM »
the welds are a piece of art...  also the line up of the motor in the frame is perfect...   8-)
big 2 stroke bikes are weapons for real men, who don´t fear death or devil. ;O)
´83 kx250, ´87 kx250 (with 360 big bore), 87 kx500, ´93 kx500 sfc

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Offline kxpegger

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Re: 2007 KAWASAKI KX250AF BUILD
« Reply #88 on: April 02, 2015, 01:28:23 PM »
Those welds are a work of art!
North Las Vegas

"05" RMZ450, "08" KX500AF "11" KTM 450SX-F "12" KTM 250SX "15" KTM450SX-F

Offline alward25

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Re: 2007 KAWASAKI KX250AF BUILD
« Reply #89 on: April 02, 2015, 09:36:55 PM »
We need to make it a 300 and get a power D for it:)
"Let there be light"