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Author Topic: 2 piece clutch cover  (Read 157324 times)

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Offline cmotodad

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Re: 2 piece clutch cover
« Reply #15 on: February 25, 2013, 12:38:34 AM »
You are right. I have spent many hours working on this cover. I am doing it with a small mill I have in the garage. If I were to do it again, I would weld some round stock on the milled case a to match an existing cover. Right now I have a big pile of alu.shavings and a sore back.
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Offline Enginerd

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Re: 2 piece clutch cover
« Reply #16 on: February 25, 2013, 02:14:53 AM »
Quote from: sandblaster on February 24, 2013, 09:08:29 AM
I didn't want to say anything earlier, but I am going to start making one this week as time allows.
Way to go Mike!  I hope you can get it done!  I'd love to have one!
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Offline teambft

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Re: 2 piece clutch cover
« Reply #17 on: February 25, 2013, 02:35:57 AM »
How's this comin along? 
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Offline sandblaster

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Re: 2 piece clutch cover
« Reply #18 on: February 25, 2013, 02:39:42 AM »
Other then drooling I haven't even made it to the shop yet.
I probably won't get started today as Monday's are incredibly busy...
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The four stroke engine: That's one stroke for producing power and three for wearing the engine out.

Offline alward25

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Re: 2 piece clutch cover
« Reply #19 on: February 25, 2013, 03:25:15 AM »
Quote from: sandblaster on February 24, 2013, 07:22:05 PM
If someone has access to a CMM it would certainly speed up the process of making the model  :-)
Doing it by hand would take quite an investment in time  :-(

And I do........
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Offline sandblaster

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Re: 2 piece clutch cover
« Reply #20 on: February 25, 2013, 06:04:44 AM »
My CAD program is getting a bit long in tooth but I can take the following formats:
IGES
STEP
ACIS  .sat
Parasolid   .x_t
STL

You might want to send me a test file so I can see if I can get it converted into something that I can work on.
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The four stroke engine: That's one stroke for producing power and three for wearing the engine out.

Offline Polar-Bus

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Re: 2 piece clutch cover
« Reply #21 on: February 26, 2013, 04:55:47 AM »
Anyone who abuses a kx500 clutch enough to require frequent clutch plate swaps and warrant the need for a 2pc cover has got my vote as god...
L
« Last Edit: February 26, 2013, 04:57:59 AM by Polar-Bus »
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01' KX500
'84 GPz1100
'87 GSX-R  750
'06 HD Fatboy
'73 Kawi H1
'03 CRG KX500 Shifter kart

Motorrad

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Re: 2 piece clutch cover
« Reply #22 on: February 26, 2013, 05:11:23 AM »
Quote from: Polar-Bus on February 26, 2013, 04:55:47 AM
Anyone who abuses a kx500 clutch enough to require frequent clutch plate swaps and warrant the need for a 2pc cover has got my vote as god...
L


I only want one for the Team green BLING factor..
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Offline sandblaster

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Re: 2 piece clutch cover
« Reply #23 on: February 26, 2013, 07:49:48 AM »
Too late to back out now...



By the way, that was the best saws all cut I have ever made  8-)
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The four stroke engine: That's one stroke for producing power and three for wearing the engine out.

Offline Brute

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Re: 2 piece clutch cover
« Reply #24 on: February 26, 2013, 08:03:08 AM »
I give you guys credit. Bling like that IS cool! When ever I have done a project that involved, usually someone says "All you have to do is put a flange on it." My mouth usually opens to give them a run down on all the work involved, then I re-think it and just smile and say "Yeah." They probably have never done something like that or just do not have a clue. Either way, not worth my time to educate them. Looks like a good start. You have a ruined cover! Now you HAVE to do it!
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Things Are More Like They Are Today Then They Have Ever Been Before...

Offline sandblaster

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Re: 2 piece clutch cover
« Reply #25 on: February 26, 2013, 08:23:48 AM »
Yeah, that cover had a bad dent in it that needed a repair any way so why not go for it?
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The four stroke engine: That's one stroke for producing power and three for wearing the engine out.

Offline 1989kawasaki

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Re: 2 piece clutch cover
« Reply #26 on: February 26, 2013, 08:31:38 AM »
wow is that a perfect cut?
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Offline sandblaster

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Re: 2 piece clutch cover
« Reply #27 on: February 26, 2013, 11:03:53 AM »
Nope, but really close :-)
It will be machined down but I just wanted to get a better look at what I was dealing with and I'm impatient...
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The four stroke engine: That's one stroke for producing power and three for wearing the engine out.

Offline cmotodad

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Re: 2 piece clutch cover
« Reply #28 on: February 26, 2013, 02:00:05 PM »
I will take a pic of mine. It looks the same except for 6 tabs on a flange around the outside.
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Offline sandblaster

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Re: 2 piece clutch cover
« Reply #29 on: February 26, 2013, 03:02:38 PM »
Excellent!
Any pics of the two piece covers I'm interested in.
I used to be able to pull up several from this site.
At one point I took every pic from this site and combined them into one post.
I think after the recent trouble I think all those pics went bye bye  :-(
So yes, POST YOUR PICS so I can steal them all  :-D
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The four stroke engine: That's one stroke for producing power and three for wearing the engine out.
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