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Author Topic: KX500 Bottom end rebuild kit  (Read 6038 times)

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Offline fredunderwood

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KX500 Bottom end rebuild kit
« on: May 08, 2015, 09:13:54 AM »
Recently having bouth a nice bottom end rebuild kit for my CR500, I went looking for a similar kit for a 2004 KX500.....Im having a little trouble locating a complete bottom end rebuild kit (Hotrods, Wiseco, etc.)   Any help or linkls are appreciated.
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Offline sandblaster

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Re: KX500 Bottom end rebuild kit
« Reply #1 on: May 08, 2015, 10:38:20 AM »
I don't think there are any available.
I have Pinsonnault Racing build my cranks.
I order all the following parts as a minimum for the bottom end.
92028  BUSHING                   92028-1551   
92046  BEARING-NEEDLE            92046-1193 
92022A WASHER,22.3X38X3.0        92022-1832 
92022  WASHER,22.5X46X2.6        92022-1739 
92045  BEARING-BALL,6001C3ML01   92045-1235 
92022C WASHER,12.3X20X0.5        92022-269 
92022B WASHER                    92022-1942 
(3)  92045  BEARING-BALL,608MC3       92045-1305 
59051  GEAR-SPUR,WATER PUMP,11T  59051-1129 
92028  BUSHING,26X35X14          92028-131   
92045  BEARING-BALL,6305         92045-1011 
92045B BEARING-BALL,63/22T2C3    92045-1134 
92045C BEARING-BALL              92045-1233 
92045D BEARING-BALL,608MC3       92045-1305 
(2)  92046  BEARING-NEEDLE,HK1210     92046-1010 
92055-1343 O-RING                           
(2)  92046-1052 GOVERNOR BEARING                 
(2)  92045-1027 BEARING                           
(2)  92055-035 ORING                             
92045-036 BEARING                           
92045-1235                                   
92022-1942                                   
92022  WASHER,17.3X28X1          92022-255 
92033  RING-SNAP,24MM            92033-026 
92033A RING-SNAP,18MM            92033-029 
(6)  92033B RING-SNAP,25MM            92033-1089
92046  BEARING-NEEDLE,KT202614   92046-1170
92143  COLLAR,25X32X10.5         92143-1370
« Last Edit: May 20, 2015, 09:55:50 AM by sandblaster »
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The four stroke engine: That's one stroke for producing power and three for wearing the engine out.

Offline 81cr450

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Re: KX500 Bottom end rebuild kit
« Reply #2 on: May 08, 2015, 01:27:54 PM »
Not to be offensive , but you don't want wiseco or hotrods. Wossner is the only way to go, piston & rod both , beautiful parts they manufacture
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if I only had a pair, I could actually ride this thing

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Offline sandblaster

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Re: KX500 Bottom end rebuild kit
« Reply #3 on: May 08, 2015, 01:40:14 PM »
Quote from: 81cr450 on May 08, 2015, 01:27:54 PM
Not to be offensive , but you don't want wiseco or hotrods. Wossner is the only way to go, piston & rod both , beautiful parts they manufacture

+1
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The four stroke engine: That's one stroke for producing power and three for wearing the engine out.

Offline dave916

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Re: KX500 Bottom end rebuild kit
« Reply #4 on: May 08, 2015, 09:21:46 PM »
Quote from: fredunderwood on May 08, 2015, 09:13:54 AM
Recently having bouth a nice bottom end rebuild kit for my CR500, I went looking for a similar kit for a 2004 KX500.....Im having a little trouble locating a complete bottom end rebuild kit (Hotrods, Wiseco, etc.)   Any help or linkls are appreciated.

http://www.ebay.com/itm/Bottom-End-Engine-Bearings-Seals-Kit-Honda-CR500R-1993-1994-1995-1996-1997-Crank-/330823002648?pt=Motorcycles_Parts_Accessories&hash=item4d06966a18&vxp=mtr&afsrc=1&rmvSB=true

I would NOT buy any of these kits  for a motor i would rebuild
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Offline Foxx4Beaver

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Re: KX500 Bottom end rebuild kit
« Reply #5 on: May 09, 2015, 12:56:54 AM »
it doesn't get much prettier than this...



left click and hold image to rotate....
http://www.wossnerpistons.com/images/store/wossner-usa-inc/WOS-8228D200.swf
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Excuse me, ma'am...but you've got extremely nice legs!!!...what time do they open???                                                                                                               https://www.youtube.com/watch?v=n8tCgN3aryQ

Offline sandblaster

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Re: KX500 Bottom end rebuild kit
« Reply #6 on: May 20, 2015, 09:56:49 AM »
I updated my basic bottom end rebuild parts list as follows:
92028  BUSHING                   92028-1551   
92046  BEARING-NEEDLE            92046-1193
92022A WASHER,22.3X38X3.0        92022-1832
92022  WASHER,22.5X46X2.6        92022-1739
92045  BEARING-BALL,6001C3ML01   92045-1235
92022C WASHER,12.3X20X0.5        92022-269
92022B WASHER                    92022-1942
(3)  92045  BEARING-BALL,608MC3       92045-1305
59051  GEAR-SPUR,WATER PUMP,11T  59051-1129
92028  BUSHING,26X35X14          92028-131   
92045  BEARING-BALL,6305         92045-1011
92045B BEARING-BALL,63/22T2C3    92045-1134
92045C BEARING-BALL              92045-1233
92045D BEARING-BALL,608MC3       92045-1305
(2)  92046  BEARING-NEEDLE,HK1210     92046-1010
92055-1343 O-RING                           
(2)  92046-1052 GOVERNOR BEARING                 
(2)  92045-1027 BEARING                           
(2)  92055-035 ORING                             
92045-036 BEARING                           
92045-1235                                   
92022-1942                                   
92022  WASHER,17.3X28X1          92022-255
92033  RING-SNAP,24MM            92033-026
92033A RING-SNAP,18MM            92033-029
(6)  92033B RING-SNAP,25MM            92033-1089
92046  BEARING-NEEDLE,KT202614   92046-1170
92143  COLLAR,25X32X10.5         92143-1370

Who knows, I may update this as time goes on :-)
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The four stroke engine: That's one stroke for producing power and three for wearing the engine out.
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