Author Topic: kick start not engaging  (Read 1967 times)

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Offline marcev

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kick start not engaging
« on: August 12, 2010, 01:40:25 AM »
Hello everyone. I just had the 86 KX250 motor apart for new bearings and seals, all went well and all the internals look fine. I have not reinstalled the engine to the frame but in my excitment of having a "new motor"  I just tried to push the kicker down by hand slowly to move a little oil around the new parts. the kicker will move down easily not engaging anything. It will move back into place without issue. I am new to these types of repairs and was wondering if the motor needs to be in the frame with clutch cable attached and adjusted etc. etc.

Sorry if I sound like a newb, but I am when it comes to tearing into these motors, I did have professional guidance so at least I did not attempt this on my own.

thanks in avance for any education you folks can pass on.

Offline marcev

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Re: kick start not engaging
« Reply #1 on: August 12, 2010, 01:50:52 AM »
O.k. I am going to reply to my own post, I should have searched this issue before posting my question. I have found several options within this site to try, will let ya all know what I find out.

Thanks again.

Offline iamsofaking

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Re: kick start not engaging
« Reply #2 on: August 12, 2010, 02:00:16 AM »
Its easy to mess that up.  I went round and round with a kick lever for a while.

Offline marcev

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Re: kick start not engaging
« Reply #3 on: August 13, 2010, 02:38:25 AM »
Well after rolling the bike down the hill a couple times to start things moving the kick start is now a functioning member of the motor, Must have been stuck a little on the shaft?  but all is well and the rebuilt motor runs fantastic!! I am going riding tomorrow to break something else. Either my limbs or the bike.

Offline Friar-Tuck

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Re: kick start not engaging
« Reply #4 on: August 14, 2010, 09:37:22 AM »
 Thanks for posting the solution to this.. 
   I don't think I would have even tried that!  I would have been sitting on the floor trying figuer out what I had installed
improperly..again...and again..
   Great ! 
  Tuck\o/
"The Truth Has No Agenda"