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Author Topic: Kx500 kickstart idler gear bushing  (Read 1925 times)

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Offline Wilde1yamaha

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Kx500 kickstart idler gear bushing
« on: November 19, 2019, 03:26:11 PM »
Hey guys took apart my 1990 kx500 to get the clutch cover rewelded and noticed the kickstart idler gear bushing is shot!!! Anyone know where I can get one??
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Offline sandblaster

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Re: Kx500 kickstart idler gear bushing
« Reply #1 on: November 20, 2019, 02:14:35 AM »
Send yours to Tom Morgan Racing for a new bushing.
All you will likely find on the used market is the same worn out part you already own.
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The four stroke engine: That's one stroke for producing power and three for wearing the engine out.

Offline Dad of Alf

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Re: Kx500 kickstart idler gear bushing
« Reply #2 on: November 23, 2019, 06:57:33 PM »
Hello,
What are the tolerances on this bush please. Mine too has a lot of play. I can make one and fit it. I guess the question is how much wobble should there be, or should it be a wobble free spin fit ?
Thanks all
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Offline sandblaster

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Re: Kx500 kickstart idler gear bushing
« Reply #3 on: November 24, 2019, 03:06:24 AM »
None are published that I am aware of.
I measure the shaft and use +.001/-.000
« Last Edit: November 24, 2019, 04:00:15 AM by sandblaster »
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The four stroke engine: That's one stroke for producing power and three for wearing the engine out.

Offline Wilde1yamaha

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Re: Kx500 kickstart idler gear bushing
« Reply #4 on: December 01, 2019, 05:55:03 AM »
Hey guys so I sent my gears to Tom Morgan to get a bushing machined. The 1990 gear was quite wobbly and the 1988 I have was really bad
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