Author Topic: Kx250 1986 correct piston size for my engine, what to order??  (Read 3057 times)

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Offline tracks

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Hi all,

I believe I need to get a new piston kit or maybe just rings??

I have some pictures below to try and show the condition of my cylinder and piston - how do you know when you just need to replace the rings or the piston as well? I did a compression test and it was low at something around 25/30PSI (I'm not sure how accurate my tester is but thats what I got..)

The measurements I have managed to get are as follows:

CYLINDER: 69.72 - 70.02 mm
PISTON: 69.85 - 69.88 mm

(I did clean the piston)







Thanks for your help!!

Offline Foxx4Beaver

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Re: Kx250 1986 correct piston size for my engine, what to order??
« Reply #1 on: June 05, 2014, 01:45:40 AM »
I'm sure others will give their thoughts and opinions...but if it were me, I would re-plate the cylinder, new piston/rings/wrist pin/wrist pin bearing/circlips....throw those crusty old cylinder studs out and put in some crispy new ones...(but after you have lapped the cylinder and head to be sure they're both flat!), and a complete Cometic top end gasket kit.
Then you know everything is new and should last you a while providing you're good at keeping on top of your general maintenance.
Excuse me, ma'am...but you've got extremely nice legs!!!...what time do they open???                                                                                                               https://www.youtube.com/watch?v=n8tCgN3aryQ

Offline tracks

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Re: Kx250 1986 correct piston size for my engine, what to order??
« Reply #2 on: June 05, 2014, 07:54:22 AM »
Thanks for your response, yes I agree thats what it does really need but I just want to get the bike running (understand it won't be as good as it could be) - it's just not really worth spending the money on. I'm prepared to put another £100ish into getting a new piston kit but after that I might as well sell it and buy something in a better state..

Offline bens87braap

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Re: Kx250 1986 correct piston size for my engine, what to order??
« Reply #3 on: June 05, 2014, 10:35:55 PM »
I bet if u spent  300ish u wouldnt want to sell it ;)  just my 20 cents worth Id rather fix it then u no what u got and u will respect it more