Author Topic: kx 125 91 no 2nd gear  (Read 3660 times)

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Offline BacK.IN.THE.DaY

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kx 125 91 no 2nd gear
« on: September 21, 2011, 10:07:28 AM »
I have a 91 kx125 which will not locate second gear when bike is running or not 

i can feel it wanting to bite a little bit when running but simply does not work

any help would be appreciated


Thanks

Offline 1989kawasaki

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Re: kx 125 91 no 2nd gear
« Reply #1 on: September 21, 2011, 03:03:40 PM »
bad shift fork perhaps??
bikes

1977 RD400
1989 CR250
1988 CR500
1978 Z50
2009 Harley super glide custom

Offline jonny500

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Re: kx 125 91 no 2nd gear
« Reply #2 on: September 21, 2011, 06:10:36 PM »
can you get 3rd 4th 5th and 6th

Offline BacK.IN.THE.DaY

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Re: kx 125 91 no 2nd gear
« Reply #3 on: September 22, 2011, 11:57:44 AM »
Hi thanks for your help  1989kawasaki 

And To  jonny500  I can get 1st gear  2nd gear is not selectable and goes into a neutralish  BUT i can hear it rattle Quetly LIKE ITS SAY SLIPPING IN 2ND ?  I CAN SELECT NEATRUAL
3RD 4TH 5TH AND I THINK 6TH

Any ideas appreciated


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Offline mustangfury

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Re: kx 125 91 no 2nd gear
« Reply #4 on: October 10, 2011, 03:05:10 PM »
The only things I would think of would be a shift fork or a shift drum problem. They are easy fixes once you split the cases, but unfortunately splitting the cases isn't so simple and brief.

Drain the oil and see if there is metal grit or shavings in it.

You could also pull the clutch cover and take a look to see if there is anything malfunctioning in there before splitting the cases. Check the shift cam where the wheel rides on to hold it in gear. If you can get 3rd, 4th, etc. this probably isn't it, but it's worth a check.
1993 KX 125

Offline jonny500

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Re: kx 125 91 no 2nd gear
« Reply #5 on: October 10, 2011, 05:04:16 PM »
i would say you have a defective 2nd gear, either on the input, output or both. if you could not select the other gears i would have said it was a gear selector problem, i.e could probably be sorted from the out side. looks like your gona have to split the cases. :-(