Author Topic: KX60 HELP! In need of rebuild!  (Read 223411 times)

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Offline Friar-Tuck

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Re: KX60 HELP! In need of rebuild!
« Reply #300 on: July 19, 2011, 05:25:09 PM »

There is a very thin, washer that goes between the bearing and the pin that pushes (or Releases)  the clutch.

see fig # 92200  (if you right click on the image and then click "view image" it will be a bigger pic)

  It should fit the dia. of the pin just right and put pressure on the bearing face and not the cage.

The washers I had and I got from the auto parts and hardware were too thick.
There was no freeplay in the clutch when installed, it was actually compressing the springs a bit .   That would have definitely led to premature clutch failure.   Just like the woodruff keys & the mystery washer, the smallest detail can make all the difference. 
92200    92200-1197    WASHER, 7X12.5X0.8




Tuck\o/
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Offline chris-mets

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Re: KX60 HELP! In need of rebuild!
« Reply #301 on: July 20, 2011, 01:07:30 AM »
Ohhh I understand.
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82 rm80

Offline chris-mets

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Re: KX60 HELP! In need of rebuild!
« Reply #302 on: July 21, 2011, 08:25:21 AM »
Its a little dead in here haha. Parts come TUck?
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Offline Friar-Tuck

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Re: KX60 HELP! In need of rebuild!
« Reply #303 on: July 21, 2011, 10:01:34 AM »
   :-D
YES!
 I had an appointment at the hospital this morning and when I got home I saw the Parts and got to work...
   
Installed and boxing up engine.
 Shipping In the Morning, so you could be Riding by Tuesday!
    Gotta get this thing boxed up.
 

  This box is 12x12x16



The parts could be laid on one finger...



All buttoned up!






Tuck\o/
« Last Edit: July 21, 2011, 01:42:21 PM by Friar-Tuck »
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Offline chris-mets

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Re: KX60 HELP! In need of rebuild!
« Reply #304 on: July 21, 2011, 04:00:34 PM »
Nice Job! Let me know about the tracking number tomorrow. THanks again!

CHris
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82 rm80

Offline 1989kawasaki

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Re: KX60 HELP! In need of rebuild!
« Reply #305 on: July 21, 2011, 04:05:42 PM »
its awesome that tuck did it!  :-D good job man 8-)
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Offline Marco810

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Re: KX60 HELP! In need of rebuild!
« Reply #306 on: July 22, 2011, 02:05:37 AM »
what a cute little engine (im a weirdo :lol:)

Offline Friar-Tuck

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Re: KX60 HELP! In need of rebuild!
« Reply #307 on: July 22, 2011, 04:08:29 AM »

No Sir Marco,
  You are correct!  :-D
 T\o/
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Offline chris-mets

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Re: KX60 HELP! In need of rebuild!
« Reply #308 on: July 22, 2011, 04:40:36 AM »
haha, it is a cute engine, isnt it.
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Offline Friar-Tuck

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Re: KX60 HELP! In need of rebuild!
« Reply #309 on: July 22, 2011, 05:52:10 AM »
Ok Kiddo,
 It's All up to you now...Receipt #03102010000121551523   40# .04oz

  I put an old plug in the engine from a chainsaw I repaired, so just throw that away when you get the engine.
That was there just to keep junk out of the cyl.

  There is an iridium plug I put in the box with your plug.   Run my B8eix while you break in the engine and then check the color if it's not black fouled, run it for your first 1/2 hour and check it again.
  It is one heat range hotter than your plug.   Since your supposed to take it easy the first ride after the heat cycles you should be fine.

 Put your B9 plug in when your ready to find out what she's got.  Oh yea, Let us know what you think!
      Tuck\o/
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Offline chris-mets

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Re: KX60 HELP! In need of rebuild!
« Reply #310 on: July 22, 2011, 08:49:02 AM »
Cant Wait!!! Expected delivery is the 29th and Im going up to connecticut to pick up the ktm 50. So ill be riding the little 50 with not much power until I can do some real riding on my new KX60!!! Thanks so much Tuck! I hope to do the same thing to a kid when I am older!

I will run that B8 plug the first few days as you said then change it to the normal B9...Do you just know and you can feel when it is fully broken in?

Chris
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82 rm80

Offline Friar-Tuck

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Re: KX60 HELP! In need of rebuild!
« Reply #311 on: July 22, 2011, 01:35:33 PM »

  If I remember the book says to do a few heat cycles and then ride the bike the first half hour at no more than half or 3/4 throttle.  After that let's see what she's got! :lol:It's GO TIME!  :lol:

 You'll have to go back and read it.
  After the half hour session check the plug .   Your gonna have to determine if you need the #9 plug by what the #8 looks like.   Trail riding I would think the 8 is good. but you have to look at the plug and the chart in the manual and make a decision.
  If you are holding the throttle wide open for more than 30seconds at a time you need the #9 plug.
   Hows that for a rule of thumb.
I have seen those things run 30seconds wide open and you need a lot of real estate to be able to do that in!

The heat ranges on the ngk plugs need more heat to reach operating temp the higher the number.
  So a b7es is going to get alot hotter (all things being equal) than a b9es
 
The plug needs to get hot enough to keep most of the oil burnt off and not foul, but cool enough not to burn a hole in your piston!   

T\o/
 
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Offline chris-mets

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Re: KX60 HELP! In need of rebuild!
« Reply #312 on: July 22, 2011, 02:14:04 PM »
Ok I will check. I usually would keep the throttle open for about 20 or 30 seconds. Ill look into it after the engine is all ready and thrown in the bike. The hardest part of me reassembling it is the swingarm bolt and getting the chain on...I put the engine back on the bike without unscrewing the back wheel or anything so its pretty difficult. I doubt this bike will have any problems when its running now. The only thing Im scared about is when Im high in the powerband im scared ill flip the bike. I like speed!

Chris
05 rm125
04 ttr90
82 rm80

Motorrad

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Re: KX60 HELP! In need of rebuild!
« Reply #313 on: July 22, 2011, 03:23:20 PM »
make sure you adjust the chain correctly!!!  that can cause all sorts of issues

Motorrad

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Re: KX60 HELP! In need of rebuild!
« Reply #314 on: July 22, 2011, 05:00:34 PM »
Finaly read where I left off...

Love it tuck... Great work...

I cant express enough how good you are to do this for the kiddo...

threads like this are the poster child for the reason KXriders is the best site on the net...