Author Topic: 95 kx500 s/m Monster conversion  (Read 26368 times)

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Offline muleman

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95 kx500 s/m Monster conversion
« on: April 27, 2009, 02:26:34 AM »
Ok i picked up a 95 kx500 in ok shape. It is plated so that is the big reason i snagged it. I drove 6 hours to toleto ohio from roch NY. Any how, I cleaned up the porting ,installed a window mod piston,adjusted kips. Now it is running well I am going to convert it to a Monster S/M bike for the street. I have been collecting black plastic and street leagl stuff. Still working on the supermoto part. Still waiting on the tank and radiator shrouds.


« Last Edit: April 27, 2009, 02:35:12 AM by muleman »

Offline muleman

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Re: 95 kx500 s/m Monster conversion
« Reply #1 on: April 27, 2009, 02:30:30 AM »



Offline Good

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Re: 95 kx500 s/m Monster conversion
« Reply #2 on: April 27, 2009, 03:41:40 AM »
Still waiting on the radiator shrouds.
Tough to come by.  You might have to settle with green ones...  If you do find some black ones, let me know!!!  She's gonna look great when she's done though. :-D

Offline azracer19

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Re: 95 kx500 s/m Monster conversion
« Reply #3 on: April 27, 2009, 05:00:58 AM »
Found seat covers, graphics, black rad covers. just need a black tank and new WHITE side panels. where did you get the black side panels?

Offline muleman

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Re: 95 kx500 s/m Monster conversion
« Reply #4 on: April 27, 2009, 05:20:09 AM »
I have the black tank and shrouds on the way. The only one that makes the side panels in black is mayers.  I got them from chaparral motorsports. it does not help I ordered the front fender wrong 2 times and the rear fender was a front also. So now i have a stock ufo black front fender and a acerbis red front fender I will not use lol. I finally got the black acerbis evo fender I wanted.

Offline KX500freak

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Re: 95 kx500 s/m Monster conversion
« Reply #5 on: April 28, 2009, 08:19:50 AM »
nice buy !!!

and nice project the same time  8-)
u don,t take half steps with it ,this bike will look furious when ready  :evil:
Dutch Team Green 91-94-01 KX500

Offline muleman

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Re: 95 kx500 s/m Monster conversion
« Reply #6 on: April 29, 2009, 11:47:04 AM »
I will custom fit a set of kx450 supermoto rims. I just pick these up and they made in usa.


Offline muleman

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Re: 95 kx500 s/m Monster conversion
« Reply #7 on: May 08, 2009, 01:56:30 PM »
Started the frame off supermoto resto today. My friend Scott was helping me rip it apart.


A quick test fit of the kx450f wheel

Scott is finish up sum small stuff.

Me with what is left
« Last Edit: May 10, 2009, 05:46:59 AM by muleman »

Offline muleman

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Re: 95 kx500 s/m Monster conversion
« Reply #8 on: May 10, 2009, 05:50:23 AM »
ok So I powder coated the frame candy green and I hated it. So I went with gloss black.


clean up the motor a bit


Offline muleman

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Re: 95 kx500 s/m Monster conversion
« Reply #9 on: May 11, 2009, 12:54:35 PM »
GRRRRRRRRR stupid swing arm bearings. I messed them up trying to press them in and had to order a new set.
  I am going to mic the rear wheel bearings in the new rims and order a set with a 20mm center so i can use my stock axle.

Offline muleman

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Re: 95 kx500 s/m Monster conversion
« Reply #10 on: May 12, 2009, 12:38:15 PM »


Offline muleman

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Re: 95 kx500 s/m Monster conversion
« Reply #11 on: May 12, 2009, 01:03:05 PM »
Not for nothing but the finish on my Brand new clarke tanks SUCKS

Offline muleman

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Re: 95 kx500 s/m Monster conversion
« Reply #12 on: June 01, 2009, 12:51:13 PM »
the bike is getting there





Offline muleman

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Re: 95 kx500 s/m Monster conversion
« Reply #13 on: July 16, 2009, 01:33:22 AM »


Motorrad

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Re: 95 kx500 s/m Monster conversion
« Reply #14 on: July 16, 2009, 04:00:05 AM »
What size rear tire is that.  It's huge.