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Author Topic: Another Project!!  (Read 11214 times)

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Offline edgar_kx3

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Another Project!!
« on: April 03, 2009, 01:48:58 PM »
Came up with a few parts off a 06 KX450, frame swingarm, linkage and shock, and found me a 89 kx500 with a good motor today going to combine them!!! Anybody have any pointers??
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Offline jfabmotorsports.com

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Re: Another Project!!
« Reply #1 on: April 03, 2009, 02:38:18 PM »
Contact me for any question that you might have. I will gladly answer your questions.  jerrysfab@centurytel.net

JFAB
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Don't just float through life, make waves!

Offline The Flyin Hawaiian

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Re: Another Project!!
« Reply #2 on: April 04, 2009, 09:23:45 AM »
jfab, have you done any 03/04 KX250 steel frame conversion? Im so close to doing it, my 04 250 suffered some engine damage last weekend and I have my 02 500 engine almost ready to pull out tonight.
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A couple of 03 and 04 KXs, a few YZs, 3 PE 400s, a DR and a TS.

Offline jfabmotorsports.com

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Re: Another Project!!
« Reply #3 on: April 04, 2009, 01:21:29 PM »
TFH....You have been PM'ed
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Offline speedywent

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Re: Another Project!!
« Reply #4 on: April 04, 2009, 04:13:10 PM »
Jfab, I'm putting together a 2006 kx450f and 1992 kx500 engine, if you have pics of previous jobs they would be appreciated. That way if I run into unforeseen obstacles I can refer to your blueprint. Thanks in advance.

DW
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Offline bempa

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Re: Another Project!!
« Reply #5 on: April 05, 2009, 10:57:11 PM »
Speedywent, see my documentation. Could be useful for your project.
    
Forum subject:
KX500AF 2007 Build complete documentation
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Offline edgar_kx3

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Re: Another Project!!
« Reply #6 on: April 07, 2009, 05:29:39 AM »
workin on my 500 engine!!! any advice on the kips, any adjustments or tips?
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Offline bempa

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Re: Another Project!!
« Reply #7 on: April 07, 2009, 09:03:35 AM »
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Offline speedywent

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Re: Another Project!!
« Reply #8 on: April 08, 2009, 05:17:32 AM »
Yeah that's great illustration and instruction. All is appreciated. I was just looking for additional pictures. Kawasaki shows the 2006, 2007, and 2008 to be different PN's but they all look the same to me. I have a 2006 and 2008 cannot see any differences. Oh well, here goes the cutting.
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Offline edgar_kx3

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Re: Another Project!!
« Reply #9 on: April 12, 2009, 12:00:29 PM »
alright, well i have torn down my 500 engine and everything is perfect, oh and also she has been sleeved 80 over, no wonder it was so fast!!! but anyway im going to put it back together next week and the kip valve timing marks are worn off the valves!!! so hows the best way to get it in time without the marks???
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Offline doordie

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Re: Another Project!!
« Reply #10 on: April 15, 2009, 12:08:22 PM »
Quote from: edgar_kx3 on April 12, 2009, 12:00:29 PM
alright, well i have torn down my 500 engine and everything is perfect, oh and also she has been sleeved 80 over, no wonder it was so fast!!! but anyway im going to put it back together next week and the kip valve timing marks are worn off the valves!!! so hows the best way to get it in time without the marks???

Pull pullrod as far out it goes and then put in geared Kips-drums in place and then third gear in....check it closes
and open right.
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Iceroad champion 2006,still 2007,even 2008 without a single race!

Offline jfabmotorsports.com

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Re: Another Project!!
« Reply #11 on: April 15, 2009, 03:37:58 PM »
speedywent, Did you get the email with the zip file of pics?

JFAB
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Offline speedywent

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Re: Another Project!!
« Reply #12 on: April 16, 2009, 12:01:47 AM »
No, I did not. Can you try it again? I have all of my frame fittings cut off and my welder and I are going to do the frame mods not this sunday but the next sunday 4/26 (he has a busy schedule). Pics would be appreciated. Thanks again. SpeedDemon@charter.net

DW
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Offline edgar_kx3

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Re: Another Project!!
« Reply #13 on: April 16, 2009, 11:07:10 AM »
i wonder, can i order a pipe for my kx500af from service honda??
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Offline speedywent

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Re: Another Project!!
« Reply #14 on: April 16, 2009, 06:06:02 PM »
Yes, I ordered my Gnarly pipe and silencer from AJ but haven't installed yet. I have to finish my frame mods first. Here is the link to the post.

http://www.kxriders.com/forums/index.php/topic,4721.0.html
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