Author Topic: Coolant in KX500  (Read 13226 times)

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Offline uncle albert

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Coolant in KX500
« on: July 18, 2008, 04:26:39 AM »
Hi guys,
Here comes the newbie question of the month...
How much coolant does the KX500 take? Can anyone tell me?

Offline KX500freak

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Re: Coolant in KX500
« Reply #1 on: July 18, 2008, 04:40:01 AM »
i just fill her up till its pooring out..
then i kick it till the fluid is spread through its system.
and the manual says to keep the level just above the radiatorchannels,
guess its just under a liter going in
Dutch Team Green 91-94-01 KX500

Offline hughes

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Re: Coolant in KX500
« Reply #2 on: July 18, 2008, 05:20:39 AM »
Going off memory I think spec was 1.4 quarts. But you can just fill it till it's full. Make sure you use the air bleed screw that is located on top of the head, this will ensure all the air is out of the cooling system (engine side). Again If I remmber correctly the 500's have a black plastic plug on top of the left side rad. I alway remove it to ensure the system can purge correctly while filling.
Open Class 2-Stroke Kawasaki KX500
Yamaha 2005 YZ250
Richard Hughes
Dirt Hammers - Online Off-Road Journal
hughes@dirthammers.com
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Offline hughes

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Re: Coolant in KX500
« Reply #3 on: July 18, 2008, 05:40:35 AM »
Here's some pictures.
Crack open bleed screw, fill right side rad. until you have a solid stream of coolant flowing out of the bleed screw, then tighen the bleed screw, next remove the black plastic plug contuine to fill right side rad. until the left rad. is full and coolant is flow over into the right rad.(left and right side rads are join together at the top with a hose).
« Last Edit: July 18, 2008, 05:44:13 AM by hughes »
Open Class 2-Stroke Kawasaki KX500
Yamaha 2005 YZ250
Richard Hughes
Dirt Hammers - Online Off-Road Journal
hughes@dirthammers.com
http://www.dirthammers.com

Offline uncle albert

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Re: Coolant in KX500
« Reply #4 on: July 18, 2008, 10:00:25 PM »
Thats great, thanks for the info!

Offline dsrtrider

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Re: Coolant in KX500
« Reply #5 on: July 19, 2008, 06:55:01 AM »
not sure if you fill all the way till its full.  i think there has to be a small air gap or bike may overheat (??).  i was always told to fill just over neck to leave small air gap.
current bike 2007 ktm 300 xc-w - keeping two strokes alive
1994 kx500 -sold-made me the man i am today

1990 kx500-sold
1982 kx250-sold
1979 rm125-sold
1978 kdx125 -sold
1977 xr75 - first bike

Offline BDI

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Re: Coolant in KX500
« Reply #6 on: July 19, 2008, 09:11:23 AM »
It's nice to see such quality advice being handed out on such a very important topic. More then one person has fried their bike from doing this wrong, I'm sure. Two thumbs up To hughes. :wink:
Smoke every cigarette like It's your last and ride like you stole something!!!

Offline KX500freak

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Re: Coolant in KX500
« Reply #7 on: July 19, 2008, 05:17:40 PM »
It's nice to see such quality advice being handed out on such a very important topic. More then one person has fried their bike from doing this wrong, I'm sure. Two thumbs up To hughes. :wink:


d**n how do people go wrong with it...

not bleeding /kicking all the air out and then with too little coolant in it ..
they then frie it while racin,around in the dirt ?



Dutch Team Green 91-94-01 KX500

Offline hughes

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Re: Coolant in KX500
« Reply #8 on: July 20, 2008, 11:46:22 PM »
Hughes, is that power point your using to make the text and red ovals?

It's a program called Snag It. Works really great.
Open Class 2-Stroke Kawasaki KX500
Yamaha 2005 YZ250
Richard Hughes
Dirt Hammers - Online Off-Road Journal
hughes@dirthammers.com
http://www.dirthammers.com

Offline bunk

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Re: Coolant in KX500
« Reply #9 on: July 23, 2008, 03:41:38 AM »
Has anyone or does anyone run engine ice or anything like it?
01' 500

Offline Johnniespeed

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Re: Coolant in KX500
« Reply #10 on: July 23, 2008, 06:39:35 AM »
  I have not tried engine ice, but I have used Water Wetter with good results. I used to race a military jeep with a rotary engine in it and it used to run very hot at high rpm. After improving the shrouding, enlarging the radiator increasing the air flow path, I finally tried the Water Wetter, apparently it has a chemical that helps transfer the heat out of the aluminum and into the coolant . This did greatly improve the cooling, and I am not a fan of magic potions. But in all fairness, the real solution would have been to under drive the water pump .  John
Spring is here and the Mighty 500 wants to ride.
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Offline martinfan30

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Re: Coolant in KX500
« Reply #11 on: November 28, 2009, 10:57:35 AM »
So what is everyones coolant of choice? I have been using engine ice, but is expensive...
2000 KX500
2005 XR650L

Neither are stock, and both are great desert bikes.

Offline agraebner

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Re: Coolant in KX500
« Reply #12 on: November 28, 2009, 12:20:56 PM »
I have been running EVANS waterless coolant for 10 yrs in my streebikes.  The coolant gives boil over protection to I believe its around 365 degrees F and is permenant.  It was designed to transfer heat faster than regular ethleen glycol.  On of the benefits is the boil over protection is with no pressure on the system.  I have modified caps to run only 2 psi on the cooling systems and have had great results with lower cylinder temps as well as its made life easier when my nephew wrecked my yz and damaged the rad.  WE managede to run it the rest of the day with no psi by just crimping the damaged fins with pliers.

Offline martinfan30

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Re: Coolant in KX500
« Reply #13 on: November 29, 2009, 02:08:20 AM »
I have been running EVANS waterless coolant for 10 yrs in my streebikes.  The coolant gives boil over protection to I believe its around 365 degrees F and is permenant.  It was designed to transfer heat faster than regular ethleen glycol.  On of the benefits is the boil over protection is with no pressure on the system.  I have modified caps to run only 2 psi on the cooling systems and have had great results with lower cylinder temps as well as its made life easier when my nephew wrecked my yz and damaged the rad.  WE managede to run it the rest of the day with no psi by just crimping the damaged fins with pliers.

No chit? Wow ok. Is that a motorcycle specific brand?
2000 KX500
2005 XR650L

Neither are stock, and both are great desert bikes.

Offline Polar-Bus

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Re: Coolant in KX500
« Reply #14 on: November 29, 2009, 02:12:57 AM »
Has anyone or does anyone run engine ice or anything like it?

I run Engine Ice in my CR125 powered shift kart. Never needed any coolant additives in any of my dirt bikes, but my shifter kart running at 12,300 rpm's in the dead of summer heat would tend run hot and blow coolant.  Engine Ice dropped my temps about 15F.
01' KX500
'84 GPz1100
'87 GSX-R  750
'06 HD Fatboy
'73 Kawi H1
'03 CRG KX500 Shifter kart