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Author Topic: KX500 supermotard ???  (Read 88699 times)

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Offline Dutch-K5 Fan

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Re: KX500 supermotard ???
« Reply #165 on: April 01, 2009, 05:24:19 AM »
Who or which is gonna handmade and calculated your Pipe Gianni????


Nice "Dremel" tools you've got to port the cilinder.

Dutchie
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Offline gianni2takt

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Re: KX500 supermotard ???
« Reply #166 on: April 01, 2009, 05:34:20 AM »
Quote from: Dutch-K5 Fan on April 01, 2009, 05:24:19 AM
Who or which is gonna handmade and calculated your Pipe Gianni????


Nice "Dremel" tools you've got to port the cilinder.

Dutchie
good question :-D i have all the formulas etc.. but i have never done it before , i alsow now a man ho does it but i dont now if he have time ? but i am not there yet so we will see ...the man is rameakers motoren in zolder
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Offline kaw rider

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Re: KX500 supermotard ???
« Reply #167 on: April 01, 2009, 06:23:23 AM »
make sure with that piston the exhuast doesn't freeports.
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Offline gianni2takt

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Re: KX500 supermotard ???
« Reply #168 on: April 01, 2009, 06:38:04 AM »
Quote from: kaw rider on April 01, 2009, 06:23:23 AM
make sure with that piston the exhuast doesn't freeports.
the ports are still in origenal condition and when de piston is in top end i still got 3mm piston below the exhuast port so no problem  :wink:
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Offline gianni2takt

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Re: KX500 supermotard ???
« Reply #169 on: April 15, 2009, 04:10:47 AM »
cilinder ports timed sunday
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Offline gianni2takt

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Re: KX500 supermotard ???
« Reply #170 on: April 15, 2009, 04:12:30 AM »
inlet
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Offline gianni2takt

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Re: KX500 supermotard ???
« Reply #171 on: April 15, 2009, 04:13:30 AM »
bottem
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Offline DoldGuy

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Re: KX500 supermotard ???
« Reply #172 on: April 15, 2009, 04:48:46 AM »
Gianni,
Nice work & looking forward to the finished results.

Reading through the post, I noticed Kaw Rider mentioned "freeport" & it looks as though the exhaust Sub Ports & the Front Transfers will be open @ the same time with That Piston with the sides cutout that way. Freind of mine had similiar situation because of the cutout of the piston and the bike ran nowhere near it's potential until he resolved the piston problem. Thought you would like to know now to prevent future headaches.
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Offline gianni2takt

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Re: KX500 supermotard ???
« Reply #173 on: April 15, 2009, 05:09:21 AM »
i dubbel checked everething and when the piston is in top end the exhaust ports not freeport , i still have 3mm of piston below the exhaust port
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Offline doordie

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Re: KX500 supermotard ???
« Reply #174 on: April 15, 2009, 11:58:27 AM »
I think it`s no problem with shortcircuing with that old barell before -89.
It have only 2 sub-exhaustports which is proberly narrower then newer barells with 4 sub-exhaustports.
Honda piston have another shape at wristpin then Kawasaki piston.

just my 2 cents :wink:
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Offline doordie

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Re: KX500 supermotard ???
« Reply #175 on: April 15, 2009, 11:50:35 PM »
Here is my new SM,will try it out soon,maybe this weekend or next! :evil:
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Offline gianni2takt

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Re: KX500 supermotard ???
« Reply #176 on: April 16, 2009, 04:50:05 AM »
Quote from: doordie on April 15, 2009, 11:50:35 PM
Here is my new SM,will try it out soon,maybe this weekend or next! :evil:
very nice machine  :-D and you are totaly wright about the 2 and4 little exhaust ports  :wink:
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Offline KX500freak

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Re: KX500 supermotard ???
« Reply #177 on: April 18, 2009, 09:11:03 PM »
gianni ,that work u do is just awsome
im very curious when the engine will come alive
will u make a youtube vid of it please  :-o :evil:
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Offline gianni2takt

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Re: KX500 supermotard ???
« Reply #178 on: April 18, 2009, 10:59:30 PM »
Quote from: KX500freak on April 18, 2009, 09:11:03 PM
gianni ,that work u do is just awsome
im very curious when the engine will come alive
will u make a youtube vid of it please  :-o :evil:
yep  :-D when she is ready 8-)
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Offline gianni2takt

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Re: KX500 supermotard ???
« Reply #179 on: April 19, 2009, 06:58:16 AM »
this weekend i instaladed new braking discs front and back wheel  :-D
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