Author Topic: Finally joined the AF family!  (Read 21881 times)

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Offline 68Fastback

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Finally joined the AF family!
« on: February 23, 2017, 04:20:43 PM »
Been riding a 1990 KX500 for 20 something years now and FINALLY upgraded to a aluminum framed bike.  Was thinking of doing it myself with the motor in my '90 but found one somewhat local at a price I couldn't  pass up.

It's a 2005 CRF250R and the engine numbers show the motor to be a 1997 and it was just rebuilt when bike was converted.  I am considering swapping my '90 in because we machined the transmission shaft to accept two circlips on third gear and plasti gauged the dogs.  Motors been nothing but perfectly reliable for hundreds and hundred of desert miles but we' ll see.

Rode the new bike at Cahuilla MX this last weekend and OH MY GOD is it a Cadillac compared to the old school bike!  So smooth, so roomy, so easy to move around on, so agile and so well behaved jumping.

Bike has Scott's stabilizer, Acerbis 2.9Gal tank, Talon hubs front and rear and came with complete set of extra front and rear rims and tires.


2005 CRF250R with 1997 KX500 motor, Talon Hubs, Scott's Stabilizer, IMP Pro Pegs, Acerbis gas tank, folding levers.

Offline Marco810

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Re: Finally joined the AF family!
« Reply #1 on: February 24, 2017, 01:53:00 AM »
Nice looking bike. I'm Getting more inspired to finish my Rmz500

Whats the idea behind 2 C clips on third?

Offline Foxx4Beaver

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Re: Finally joined the AF family!
« Reply #2 on: February 24, 2017, 02:25:56 AM »
Sweet!
I've posted one very similar in the "KX500's" thread for sale....on craigslist.
Excuse me, ma'am...but you've got extremely nice legs!!!...what time do they open???                                                                                                               https://www.youtube.com/watch?v=n8tCgN3aryQ

Offline sandblaster

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Re: Finally joined the AF family!
« Reply #3 on: February 24, 2017, 04:10:37 AM »
Whats the idea behind 2 C clips on third?

The 3rd gear snap rings are notorious for breaking causing the bike to have two neutrals :-)
Some guys machine a wider snap ring groove to accept a second snap ring.
What I have found is that most bikes with the 3rd gear snap ring problem have other issues that cause the snap ring to fail in the first place.
Worn gear dogs, worn out shift forks, poor shifting habits, and improper maintenance to name a few.
And I'm sure there are a few snap rings that failed because they were weak.
If you have a snap ring fail, get out your service manual and carefully measure and compare your readings for the shift fork fingers as well as the pin that rides in the shift fork drum slots. Measure the slots in the shift drum in several places, especially where there are bends in the slots.
Check out the dogs on the gears as well as the slots of the mating gears.
Likely you will find other issues that caused or greatly contributed to the snap ring failure.  :-o  :-D

One more thing... Any time we pull a K5 trans... we replace all the snap rings and, we only open them just enough to get the ring over the shaft.
« Last Edit: February 24, 2017, 04:12:42 AM by sandblaster »
The four stroke engine: That's one stroke for producing power and three for wearing the engine out.

Offline 68Fastback

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Re: Finally joined the AF family!
« Reply #4 on: February 24, 2017, 05:50:51 AM »
At the time in the mid 90s I was working in a machine shop owned by a guy that rode motocross.  We would buy, fix and sell bikes on the side as well as made some pretty radical conversion.  My bike was one that we were going to flip as it had a transmission issue but once fixed and I rode it I knew I wanted to buy him out of his share.

We tore the transmission down and found thru a measurement and a magnifying glass that the groove the circlips rode in was slightly tapered  like this \/ and that allowed the clip to jump out of the groove and the gear to disengage.  Machining the groove wider to where it was now vertical left plenty of room between gears and two circlips fit perfectly side by side.  
2005 CRF250R with 1997 KX500 motor, Talon Hubs, Scott's Stabilizer, IMP Pro Pegs, Acerbis gas tank, folding levers.

Offline 68Fastback

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Re: Finally joined the AF family!
« Reply #5 on: February 27, 2017, 12:36:24 PM »
And she's technically mine!
Was a little nervous about how much grief the CA DMV was going to give me as it was registered in Montana, never in California, I didn't bring it into the state and of course the engine change which they never questioned where or who it came from.

I had more trouble registering my 1990 KX500 which was unregistered for 12 years although I owned it the entire time.  Had 3 DMV visits and a CHP visit just to make it legal.


Love the engine number ;)

2005 CRF250R with 1997 KX500 motor, Talon Hubs, Scott's Stabilizer, IMP Pro Pegs, Acerbis gas tank, folding levers.

Offline 68Fastback

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Re: Finally joined the AF family!
« Reply #6 on: March 05, 2017, 01:10:16 PM »
Spent all weekend in Glamis Sand Dunes and rode the bike 4 times.
Had a blast carving fresh bowls and taking it to the sand drags. It had rained there earlier in the week so there was much virgin sand to ride on.
The two YZ250s are my wife's.


This is at Oldsmobile Hill where of course you drag race up it.
2005 CRF250R with 1997 KX500 motor, Talon Hubs, Scott's Stabilizer, IMP Pro Pegs, Acerbis gas tank, folding levers.

Offline Marco810

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Re: Finally joined the AF family!
« Reply #7 on: March 07, 2017, 01:50:33 AM »
Wive's being plural? and a bike each!  Jokes

How do you compare the power characteristics to the original k5. does the modified cr5 pipe really work how they should on these bikes.

Offline moreccsthanlbs

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Re: Finally joined the AF family!
« Reply #8 on: March 07, 2017, 02:37:05 AM »
Did you pick that bike up in Acton? That looks like one I was eye ballin'....I was denied by congress (aka the wife)

Offline 68Fastback

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Re: Finally joined the AF family!
« Reply #9 on: March 07, 2017, 04:59:49 AM »
Wive's being plural? and a bike each!  Jokes

How do you compare the power characteristics to the original k5. does the modified cr5 pipe really work how they should on these bikes.

Just one wife, beleive me one is enough. Lol

The power seems almost identical to my 1990 KX500 with a standard pro circuit pipe.  This bike has great tractor power down low and comes on strong until Mac rpm.  It might actualy have more over rev than the 1990 I have.
2005 CRF250R with 1997 KX500 motor, Talon Hubs, Scott's Stabilizer, IMP Pro Pegs, Acerbis gas tank, folding levers.

Offline 68Fastback

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Re: Finally joined the AF family!
« Reply #10 on: March 07, 2017, 05:02:03 AM »
Did you pick that bike up in Acton? That looks like one I was eye ballin'....I was denied by congress (aka the wife)

Yes, it is the Acton bike!  Beleive me I jumped on buying it as soon as I got the go ahead from Congress.

Drove 140 miles each way and was pleasantly surprised to see Talon Hubs, Scott steering stabilizer, Acerbis gas tank and complete set of extra wheels ready to swap on.  None of that was in the ad.
2005 CRF250R with 1997 KX500 motor, Talon Hubs, Scott's Stabilizer, IMP Pro Pegs, Acerbis gas tank, folding levers.

Offline moreccsthanlbs

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Re: Finally joined the AF family!
« Reply #11 on: March 07, 2017, 08:06:50 AM »
Very nice. I'm in Riverside if you ever want to go burn some fuel.

Offline 68Fastback

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Re: Finally joined the AF family!
« Reply #12 on: March 07, 2017, 10:37:07 AM »
Be a drive for you but will be at Pala MX this Saturday with it.
2005 CRF250R with 1997 KX500 motor, Talon Hubs, Scott's Stabilizer, IMP Pro Pegs, Acerbis gas tank, folding levers.

Offline moreccsthanlbs

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Re: Finally joined the AF family!
« Reply #13 on: March 07, 2017, 12:13:50 PM »
If my desert plans fall through, I might join you. Never been to Pala. I'm a vet track guy :-D Drive isn't bad, only an hour

Offline 68Fastback

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Re: Finally joined the AF family!
« Reply #14 on: March 07, 2017, 02:50:14 PM »
I've not been there either yet.  Usually ride Cahuilla but they are having a race on the VET Sunday so Saturday will be a mad house of guys practicing on it.

Palas race on Sunday is the amateur track.

If plans do fall thru stop by, I'll have the white CRF that doesn't sound like a 250. Lol
2005 CRF250R with 1997 KX500 motor, Talon Hubs, Scott's Stabilizer, IMP Pro Pegs, Acerbis gas tank, folding levers.