Author Topic: Spark Issues - 2002 KX 250 Project  (Read 4689 times)

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Offline sburesh

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Spark Issues - 2002 KX 250 Project
« on: February 18, 2017, 07:23:56 AM »
Hey Guys!

Recently I bought a 2002 KX250. The guy I bought it from let me test it for compression and I consistantly got 125psi so I knew that whatever issues it had couldnt be that bad. While I had the plug out I tested it for spark and there was none so I smiled and offered the guy $200 bucks and he took it. I went and bought a new plug and no spark.

From here I dont know alot... I bought a nice multimeter (no idea how to use) and downloaded the service manual offline. From here I have no Idea where to go.

If any of you have time to help me go through this electrical system trouble shooting or have videos Id appreciate any help I could get. The electrical stuff is not my strong suit.

Thanks in advance,

-Shane

Offline sandblaster

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Re: Spark Issues - 2002 KX 250 Project
« Reply #1 on: February 18, 2017, 08:41:01 AM »
Hey Shane.
Check your manual, 129.084lb is minimum compression...198.70lb is on the upper end.
When you checked the spark, did you keep the electrode against the engine?
The four stroke engine: That's one stroke for producing power and three for wearing the engine out.

Offline sburesh

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Re: Spark Issues - 2002 KX 250 Project
« Reply #2 on: February 18, 2017, 09:02:43 AM »
I called local shop and they told me that it should be between 115-178?

Yes I held it against the jug.

Offline sburesh

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Re: Spark Issues - 2002 KX 250 Project
« Reply #3 on: February 18, 2017, 09:49:12 AM »
Kinda got me worried so I looked through some stuff... found this video:

https://www.youtube.com/watch?v=urz12y5tkKk&sns=em

That is an 01' and i think the motor is the same from 99-02 if I am not mistaken.

He sites his  service manual compression range at the 115-178psi mark that I was quoted by my local shop. If you feel that this is still wrong please do let me know. Also the only manual I can find online is this one:

https://www.howtomotorcyclerepair.com/images/Kawasaki-KX125-KX250-Service-Manual-Repair-1999-2000-2001-2002-99924-1244-04.pdf

Maybe you guys know of a different one?

Offline sandblaster

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Re: Spark Issues - 2002 KX 250 Project
« Reply #4 on: February 18, 2017, 10:20:40 AM »
Check page 80 of your manual  129 ..... 199
Regardless, with compression that low it's time for some top end work as a minimum.

On your electrical issues... start with the cheapest things first...
This article was wrote for the kx500 but the basic steps are good

http://www.oem-cycle.com/forum/viewtopic.php?f=40&t=163
« Last Edit: February 18, 2017, 10:28:27 AM by sandblaster »
The four stroke engine: That's one stroke for producing power and three for wearing the engine out.

Offline sburesh

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Re: Spark Issues - 2002 KX 250 Project
« Reply #5 on: February 18, 2017, 01:38:44 PM »
Check page 80 of your manual  129 ..... 199
Regardless, with compression that low it's time for some top end work as a minimum.

On your electrical issues... start with the cheapest things first...
This article was wrote for the kx500 but the basic steps are good

http://www.oem-cycle.com/forum/viewtopic.php?f=40&t=163

That is for the 125 bike... Right below that it demonstrates the 115-178 psi number for the 250. I do agree that it needs a new top end.... I will be rebuilding it after I get the bike to run. Spark is my biggest concern at the moment. I will check out the info on the KX500!! Thank you!

Offline sandblaster

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Re: Spark Issues - 2002 KX 250 Project
« Reply #6 on: February 18, 2017, 04:06:00 PM »
lol... that figures...  :lol:
The four stroke engine: That's one stroke for producing power and three for wearing the engine out.