Been around haven't posted anything figure some people may find this useful. This is so far my process in getting a KX450F Troque1 pedal on my 91' 500. KX Sandblaster spiked my interest on YouTube thanks. I have no idea if this is even going to work this is just an idea with pictures. Hope I put this in the proper place also.
Brandon
First is a shot of the lever very nice piece in my opinion.
Next is a few pics side by side stock and the new fella.
Up close of the sealed bearings I will be removing since they are not the correct ID.
After doing some measuring and what not here are the dimensions I came up for my fantasy bushings.
Pictures of the bearing and sleeve I removed from the new lever.
My fantasy bushings made from bronze. I was going to use sealed bearings again but with keeping the OD the same and needing to open the ID there is not enough room for bearings and a cage.
Installed in the new lever I also used green retaining compound before I pressed them in if anyone was curious....
Some pics of the lever on the bike, still a bit to go to see how this is gonna work out I'll do my best to try and keep this updated.