Author Topic: kx250 prob after rebuild  (Read 10239 times)

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Offline KawasakiRipper

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Re: kx250 prob after rebuild
« Reply #15 on: August 06, 2015, 02:23:13 AM »
Hey sorry guys had a death in the family and then my truck trans took a s**t, but i finally got the cylinder off and now im lookin for someone to help me reassemble the powervalve correctly. The kawasaki c;ymer manual is crap, please and thanks guys

Offline KawasakiRipper

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Re: kx250 prob after rebuild
« Reply #16 on: August 06, 2015, 02:58:55 AM »
are there any guys around the ann arbor michigan area that could show me how to assemble this powervalve, im willing to pay good! thanks

Offline umberto

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Re: kx250 prob after rebuild
« Reply #17 on: August 06, 2015, 03:42:11 AM »
I found this video on YouTube that details a 2000 rebuild.  The parts fiche show that the 2000 is similar to yours, so it might help you get it timed and back together.  If not, you might call Millennium Technologies about putting your KIPS back together.  They did my 2004 cylinder replate, and they also took out the power valve, cleaned it, and reassembled it for me.

https://www.youtube.com/watch?v=HkPU6V-cIxE

« Last Edit: January 06, 2018, 02:02:41 AM by umberto »
Perhaps I have a dirt bike addiction?

03 KX 250/88 KX 525/2017 KX250F - Goliath
17 KX250F/04 KX250
04 KX 250 - Lunchbox's Bike
05 KX 125/144

Offline KawasakiRipper

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Re: kx250 prob after rebuild
« Reply #18 on: August 06, 2015, 07:18:08 AM »
Ok thanks umberto, how much did millenium charge? and how long did it take to get back? And I feel like i could do it if I could see the timing marks on the rod and also the valve guides are stuck in? i cant work them out? these are the power valve videos I have been watching but my parts are coming out as easily as theirs?

https://www.youtube.com/watch?v=DIg0QHiXV6w

https://www.youtube.com/watch?v=YRh9jHeWneA

Motorrad

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Re: kx250 prob after rebuild
« Reply #19 on: August 06, 2015, 09:34:02 AM »
are there any guys around the ann arbor michigan area that could show me how to assemble this powervalve, im willing to pay good! thanks

If you were local to me. Id do it for free.....   unfortunatly..   your not.

Offline umberto

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Re: kx250 prob after rebuild
« Reply #20 on: August 06, 2015, 10:48:33 AM »
Ok thanks umberto, how much did millenium charge? and how long did it take to get back? And I feel like i could do it if I could see the timing marks on the rod and also the valve guides are stuck in? i cant work them out? these are the power valve videos I have been watching but my parts are coming out as easily as theirs?

https://www.youtube.com/watch?v=DIg0QHiXV6w

https://www.youtube.com/watch?v=YRh9jHeWneA
I don't think it was more than $50.  Make sure and mention that you had your cylinder re-done there.
Perhaps I have a dirt bike addiction?

03 KX 250/88 KX 525/2017 KX250F - Goliath
17 KX250F/04 KX250
04 KX 250 - Lunchbox's Bike
05 KX 125/144

Offline KawasakiRipper

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Re: kx250 prob after rebuild
« Reply #21 on: August 13, 2015, 03:14:58 PM »
Ok thanks guys! you are the best!~ so im picking up my cylinder tomorrow morning and wondering if you guys had any hints or tips for reassembling cylinder? do i just hold the rings on piston with my fingers while i try to slide cylinder over piston? and what about the powervalve sticking off the right side of the cylinder? please and thanks guys!

Offline KawasakiRipper

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Re: kx250 prob after rebuild
« Reply #22 on: August 13, 2015, 03:28:22 PM »


this ^^^^ part of the powervalve is what i dont know how to hook into powervalve? thanks guys please help yall are the best!

Offline KawasakiRipper

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Re: kx250 prob after rebuild
« Reply #23 on: August 13, 2015, 03:42:16 PM »
Ill be starting on putting her back together tomorrow morning, ill post any questions, thanks guys

Offline KawasakiRipper

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Re: kx250 prob after rebuild
« Reply #24 on: August 17, 2015, 10:27:50 AM »
got her back together and she rips! thanks guys!


Offline KawasakiRipper

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Re: kx250 prob after rebuild
« Reply #26 on: August 17, 2015, 10:30:17 AM »
anyone wanna trade seats? my rare kx seat for a black one?

Offline Foxx4Beaver

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Excuse me, ma'am...but you've got extremely nice legs!!!...what time do they open???                                                                                                               https://www.youtube.com/watch?v=n8tCgN3aryQ