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Author Topic: Clutch Plate Wear Limit  (Read 1863 times)

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Offline KXcam22

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Clutch Plate Wear Limit
« on: May 23, 2005, 04:56:40 PM »
Can someone post for me the fiber clutch plate service limit (thickness). Thanks. Cam.
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Offline VH

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Re: Clutch Plate Wear Limit
« Reply #1 on: December 02, 2010, 01:27:25 PM »
Old topic.. But enyone?
And hello all, my first post :-P
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Offline sandblaster

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Re: Clutch Plate Wear Limit
« Reply #2 on: December 02, 2010, 01:33:21 PM »
I did a search on this site and found the following:

Standard + service limit in parenthesis

Friction plate thickness 2.92-3.08 (2.Cool mm
Friction plate/clutch housing clearance 0.35-0.60 (0.9 mm)
Clutch spring free length service limit 32.6 (31.1)

The torque for the clutch bolts is 9.3Nm / 0.95 kg-m / 82 in-lb) which ever suits your location.

While you are at it, check that the rod that goes in the cylinder head (for the KIPS valve) moves with ease. There should be none or very little friction. And check the clutch housing and hub for cracks.

When mounting, start with a friction plate and make sure they are oily.

Cheers,

//John
« Last Edit: December 02, 2010, 01:39:40 PM by sandblaster »
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The four stroke engine: That's one stroke for producing power and three for wearing the engine out.
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