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Author Topic: Kx60 clutch problems  (Read 17534 times)

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Offline Paddy60

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Re: Kx60 clutch problems
« Reply #15 on: December 09, 2014, 11:11:48 PM »
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Offline Foxx4Beaver

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Re: Kx60 clutch problems
« Reply #16 on: December 09, 2014, 11:29:30 PM »
your pic isn't working....try this...

http://www.kxriders.com/forums/index.php/topic,10040.0.html

I've always found it easier to pull the motor to work on it....but you "shouldn't" have to, to pull the clutch cover off.
You might have to rotate the water pump impeller until the water pump drive gear aligns with the crank gear. This is where a service manual comes in handy :wink:
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Excuse me, ma'am...but you've got extremely nice legs!!!...what time do they open???                                                                                                               https://www.youtube.com/watch?v=n8tCgN3aryQ

Offline Paddy60

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Re: Kx60 clutch problems
« Reply #17 on: December 09, 2014, 11:39:52 PM »
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Offline Paddy60

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Re: Kx60 clutch problems
« Reply #18 on: December 09, 2014, 11:41:30 PM »
Never had these problems with dt lol
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Offline Foxx4Beaver

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Re: Kx60 clutch problems
« Reply #19 on: December 09, 2014, 11:52:33 PM »
try "gently" tapping the cover off with a rubber mallet, but if you feel resistance, stop!, you'll need to figure out what's holding it from coming off.
I don't think there's many guys on here that have 60's, I've never opened one up, but can't see it being much different than a 125, 250, or 500.
maybe there's someone on here that has opened one up that'll chime in...if not, I strongly suggest finding a manual.
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Excuse me, ma'am...but you've got extremely nice legs!!!...what time do they open???                                                                                                               https://www.youtube.com/watch?v=n8tCgN3aryQ

Offline Paddy60

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Re: Kx60 clutch problems
« Reply #20 on: December 10, 2014, 12:08:41 AM »
Yeah it was the water pump I totally forgot about getting it off now the case is removed is it just the 6 bolts to remove? Been really busy and haven't managed to pick manual up last day off work today wanting to find te problem so I can order parts
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Offline Foxx4Beaver

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Re: Kx60 clutch problems
« Reply #21 on: December 10, 2014, 12:12:43 AM »
pull those 2 Phillips head screws out of the water pump face....

found this video on you-tube...
https://www.youtube.com/watch?v=O3gp7FrXmH0
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Excuse me, ma'am...but you've got extremely nice legs!!!...what time do they open???                                                                                                               https://www.youtube.com/watch?v=n8tCgN3aryQ

Offline Paddy60

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Re: Kx60 clutch problems
« Reply #22 on: December 10, 2014, 12:16:15 AM »
The ones just above clutch?
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Offline Foxx4Beaver

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Re: Kx60 clutch problems
« Reply #23 on: December 10, 2014, 12:19:36 AM »
yeah pull those 6 bolts around the clutch pack....there's springs behind them that "could" be worn out beyond their limits...check the plates too...if you have to, bring the springs and plates to your Kawie dealer or a very well trusted friend and have them measured for service wear.

you never did mention the history of this bike....have you ever been able to ride it?...or was it like this when you got it?
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Excuse me, ma'am...but you've got extremely nice legs!!!...what time do they open???                                                                                                               https://www.youtube.com/watch?v=n8tCgN3aryQ

Offline Paddy60

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Re: Kx60 clutch problems
« Reply #24 on: December 10, 2014, 12:43:31 AM »
Bought it cheap thinking it was cable.... Got springs off just need to get the bolt out of middle to see plates
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Offline Paddy60

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Re: Kx60 clutch problems
« Reply #25 on: December 10, 2014, 12:51:24 AM »



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Offline Paddy60

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Re: Kx60 clutch problems
« Reply #26 on: December 10, 2014, 01:21:49 AM »
Got the clutch out looks really worn going to take it up to local bike shop see what he says needs replacing thanks for your help really appreciate
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Offline Foxx4Beaver

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Re: Kx60 clutch problems
« Reply #27 on: December 10, 2014, 01:24:59 AM »
cool...when it comes time to put it all back together, you can use this video as reference...it's not the best, but it should get you up and running!

https://www.youtube.com/watch?v=G4B4PL5IbPI

Keep us posted.
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Excuse me, ma'am...but you've got extremely nice legs!!!...what time do they open???                                                                                                               https://www.youtube.com/watch?v=n8tCgN3aryQ

Offline Paddy60

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Re: Kx60 clutch problems
« Reply #28 on: December 10, 2014, 01:44:14 AM »
Just my luck the shop is closed lol I will put some pics on of the plates see what you think....
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Offline Paddy60

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Re: Kx60 clutch problems
« Reply #29 on: December 10, 2014, 03:27:50 AM »
Now the casing wont go on properly! Going to leave it for tonight
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