Final engine assembly, May 2015:
New clutch plates:
This Yam part fits perfect. Couldn't get the Kawi washer, PN listed as discontinued.
Piston mods:
Engine Complete:
Frame prepped for assembly:
PSI pipe, DG Muffler, 89 Forks and brake caliper, New B-Stone X30 tires:
Case saver made from some 1/8" aluminum flat stock with a hand drill and 4" grinder:
Nightmare Racing plastic, Hi-Flite seat, done!
Unadilla MX Rewind 2015. Raced in the Heroes and Legends Team Cup Challenge with former Kawasaki factory MX riders Ron Lechien and John Dowd!
Finally made it! Started this rebuild in hope of riding this bike at last year's Unadilla MX Rewind event. Took more work and had more set backs than I had anticipated, but it all worked out great in the end. Had an awesome time and have a really cool bike now!