Restoring brake pedal shaft for KX500

[queen of spodes]

Is there a known repair for worn out brake pedal shafts, as pictured here:



The end of the shaft gets worn down a bit, and the shaft is not replaceable. 

[Foxx4Beaver]

cut the tab with the shaft right off the frame, and have another shaft machined to the correct size(O.D.), then either use the old frame tab, or fabricate a new tab and weld your new shaft to it, and then to the frame.

[queen of spodes]

Just putting this here for now

https://www.unicorpinc.com/metric-standoffs.htm

[kawboy]

http://www.kxriders.com/forums/index.php/topic,8312.msg63842.html#msg63842

[queen of spodes]

Wonder if that guy went through with it? 

[tobys 2 strokes]

I finally got around to addressing this issue have been meaning to before I installed my 2 piece clutch cover so I don't wear a whole in the new cover. I had always thought maybe a newer set up would work so I looked around my shop and my 2001 kx 250 sacrificed its pedal and bolt. I pre drilled the old pivot point before I cut it off so my hole would be straight then cut off the old shaft and tapped the whole to 8mm then its a direct bolt on the spring even fits correctly I had to remove the jam nut from the pedal stop so I could adjust the pedal up high anoff then adjust the master cylinder rod.
it looks like my sons 08 kxf 450 is the same so might try that later then I can shop for a blingy pedal.
there's now no slop its a way better set up.

[queen of spodes]

Post up some pics.. kinda hard to envision.