not very dificult ... at the 90/91-kx250 frames you could use the original kx500 radiators and front motor mounts. the lower and rear motor mounts are similar between kx250 and kx500. bolt on an modified cr500 exhaust and the tank need some work with a heatgun to fit with the right clearance to the bigger k5-cylinder . thats it...

some pics of the last factory bike kx500sr